Hyundai Sonata: Intake And Exhaust System / Intake Manifold Repair procedures

Removal and Installation
1.
Remove the engine cover.
2.
Disconnect the battery negative terminal.
3.
Disconnect the engine wiring connector and haness clamp and disconnect the wiring from intake manifold.

4.
Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) (B).

5.
Remove the intercooler outlet hose (A).

Tightening torque:
4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

6.
Remove the installation bolts, and then remove the ETC module (A) from the engine.

Electronic throttle body Installation bolt:
7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.7 ~ 7.2 lb-ft)

7.
Disconnect the vacuum hose (A).

8.
Remove the intake manifold (A) with the gasket.

Tightening torque :
18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

   
When installing, replace with new gaskets.
When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

9.
Install in the reverse order of removal.
Intake Manifold Components and Components Location
Components 1. Intake manifold assembly2. Intake manifold gasket3. Electronic throttle body gasket4. Electronic throttle body ...

Exhaust Manifold Components and Components Location
Components 1. Turbo manifold gasket2. Turbo manifold module3. Turbo charger coupler4. Turbo charger coupler & gasket5. Oil feed pipe & hose assembly6. Oil drain pipe assembly7. Turbo mani ...

Other information:

Hyundai Sonata LF 2014-2019 Owners Manual: Driver assist system
Rear View Camera The Rear View Camera will activate when the engine is running and the shift lever is in the R (Reverse) position. This is a supplemental system that shows behind the vehicle through the navigation display while backingup. WARNING The Rear View Camera is not a safety device. It o ...

Hyundai Sonata LF 2014-2019 Service Manual: Front Door Latch Repair procedures
Replacement 1. Remove the front door module. (Refer to Front Door - "Front Door Module") 2. To remove the front door outside handle base connector (A), widen both sides of the lock pins in the direction of the arrow and then push back the front door outside handle base connector. 3. ...

© 2018-2025 www.hsonatalf.org