Hyundai Sonata: Intake And Exhaust System / Intake Manifold Repair procedures

Removal and Installation
1.
Remove the engine cover.
2.
Disconnect the battery negative terminal.
3.
Disconnect the engine wiring connector and haness clamp and disconnect the wiring from intake manifold.

4.
Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) (B).

5.
Remove the intercooler outlet hose (A).

Tightening torque:
4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

6.
Remove the installation bolts, and then remove the ETC module (A) from the engine.

Electronic throttle body Installation bolt:
7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.7 ~ 7.2 lb-ft)

7.
Disconnect the vacuum hose (A).

8.
Remove the intake manifold (A) with the gasket.

Tightening torque :
18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

   
When installing, replace with new gaskets.
When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown.

9.
Install in the reverse order of removal.
Intake Manifold Components and Components Location
Components 1. Intake manifold assembly2. Intake manifold gasket3. Electronic throttle body gasket4. Electronic throttle body ...

Exhaust Manifold Components and Components Location
Components 1. Turbo manifold gasket2. Turbo manifold module3. Turbo charger coupler4. Turbo charger coupler & gasket5. Oil feed pipe & hose assembly6. Oil drain pipe assembly7. Turbo mani ...

Other information:

Hyundai Sonata LF 2014-2019 Owners Manual: Finish maintenance
Washing To help protect your vehicle’s finish from rust and deterioration, wash it thoroughly and frequently at least once a month with lukewarm or cold water. If you use your vehicle for off-road driving, you should wash it after each off-road trip. Pay special attention to the removal of any a ...

Hyundai Sonata LF 2014-2019 Owners Manual: Power Windows
The ignition switch must be in the ON position to be able to raise or lower the windows. Each door has a Power Window switch to control that door's window. The driver has a Power Window Lock switch which can block the operation of passenger windows. The power windows will operate for approximatel ...

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