Hyundai Sonata: Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Hyundai Sonata LF 2014-2019 Service Manual / DCT (Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Removal

1.	Remove the dual clutch transmission from the vehicle. (Refer to DCT System - "DCT)

2.	Remove the dual clutch assembly. (Refer to Dual Clutch System - "Dual Clutch Assembly")

3.	Remove the clutch engagement bearing 1 (A) and 2 (B).

4.	Remove the clutch engagement fork (A) and engagement bearing sleeve (B).

Installation

•

Apply coat of grease when installing the clutch fork.

Spec grease: CASMOLY 9508

Amount: 0.2g

Install the clutch engagement fork (A) and engagement bearing sleeve (B).

Tightening torque :

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

•	Check dowel pins (A-2ea) when installing the fork assembly. Replace the dowel pin with new part if it is damaged or deformed.

•	Take caution of the direction of fork assembly shaft when installing.

Install the engagement bearing 1 (A).

•	Align the fork with the bearing plastic guide direction.

Install the engagement bearing 2 (A).

•	Take caution and make sure that the bearing plastic stopper (B) is settled in the sleeve (C).

•	Apply coat of spec grease on the 1st input shaft spline (A) after installing the bearing.

•

Apply proper amount of transmission oil on the 2nd input shaft spline (B).

(Be careful not to get oil on the spline when applying coat of oil.)

Spec grease: CASMOLY 9508

Amount: 0.15 ~ 0.25g

Clutch Engagement Fork and Engagement Bearing Components and Components Location

Components 1. Clutch housing2. Engagement bearing 2 (Even)3. Egnagement bearing 1 (Odd)4. Engagement bearing sleeve5. Clutch engagement fork ...

Hyundai Sonata LF 2014-2019 Owners Manual

Owners manual for Hyundai Sonata LF, a mid-size car that has been manufactured by Hyundai.The seventh-generation Hyundai Sonata arrived in the United States in 2014 as a 2015 model year and became the ...

Other information:

Hyundai Sonata LF 2014-2019 Service Manual: Stop Lamp Switch Schematic Diagrams
Schematic Diagram System Circuit Diagram Terminal function TeminalDescription1IGN12Engine Control Module (ECM)3B+4Stop Lmap ...

Hyundai Sonata LF 2014-2019 Service Manual: Description and Operation
Description Burglar Alarm State [B/A State] B/A StateDescriptionDISARM 1. In "DISARM" state, no vehicle start inhibition. So, when door, hood, or Tailgate is opened, there is no alarm sound and flashing. 2. If the battery is disconnected while the state is not "ARM/ARMWAIT/ALARM/REAR ...