Hyundai Sonata: Dual Clutch System / Dual Clutch Assembly Repair procedures

Hyundai Sonata LF 2014-2019 Service Manual / DCT (Dual Clutch Transmission) System / Dual Clutch System / Dual Clutch Assembly Repair procedures

Removal

1.	Remove the dual clutch transmission from the vehicle. (Refer to Dual Clutch System - "Repair procedures")

2.	Remove the retaining (A) and then removing the spline hub (B).

3.	Remove the snap ring (A).

4.	Remove the dual clutch assembly (A) by using the special service tool [SST No.: 09430-C1180].

Installation

•	Check the applied state of grease on input shaft spline part (A) before installing the dual clutch assembly. If there is no grease on input shaft spline part, should apply the grease on each spline end to 10mm.

•	If excessively applied grease, grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force

Specified grease: Extreme pressure grease for vehicle

Quantity: 0.15 ~0.25 g

1.	Install the SST (No.:09430-2A240) on the support bearing within the dual clutch assembly (A).

2.	Install the SST (No. : 09430-2A240) on the clutch housing side.

3.	Install the dual clutch assembly (A) using the SST (No. : 09430-2A240).

4.	Install the snap ring (A).

5.	Install the spline hub (B) and the install the snap ring (A).

6.	Perform the work procedures for abrasion compensation reset after installing the new dual clutch assembly. (Refer to Clutch Actuator Assembly - "Adjustment")

7.	Perform the clutch touch point learning procedure using the GDS after replacing the dual clutch assembly.

Dual Clutch Assembly Components and Components Location

Components 1. Retaining ring2. Spline hub3. Snap ring4. Dual clutch assembly ...

Clutch Engagement Fork and Engagement Bearing Components and Components Location

Components 1. Clutch housing2. Engagement bearing 2 (Even)3. Egnagement bearing 1 (Odd)4. Engagement bearing sleeve5. Clutch engagement fork ...

Other information:

Hyundai Sonata LF 2014-2019 Owners Manual: Using ABS
To obtain the maximum benefit from your ABS in an emergency situation, do not attempt to modulate your brake pressure and do not try to pump your brakes. Depress your brake pedal as hard as possible. When you apply your brakes under conditions which may lock the wheels, you may hear sounds from t ...

Hyundai Sonata LF 2014-2019 Service Manual: Important Safety Notice
General Information Proper service methods and repair procedures are essential for safe, reliable operation of all motor vehicles as well as personal safety of the operator. The service procedures and descriptions in this shop manual provide general directions for a service and repair. ...